ZippKits.com JAE
16.5" Mini Sprint Rigger Cowl
Trimming and decal application instructions.
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Cutting High Impact Polystyrene
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Use a box cutter or hobby knife with a new blade to
score the pencil mark. Make one light pass concentrating on following
the line, then follow with a second pass. |
You are not cutting through the plastic. You just
want to cut the surface. If you are uncomfortable with razors, then use
a pair of sharp scissors to cut out the cowl. |
Bend or fold the plastic along the scored line to
break it. |
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Once the piece has separated, repeat for the other
three sides. |
Make rough cuts at the corners with scissors. |
Round the corners to the pencil marks with 100 grit
"medium" sandpaper. Anywhere you cut outside of the line, use sandpaper
to sand the sides smooth and straight. Continue to sand until the part
fits your boat. |
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Applying the Windshield Decal
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Cut the decal close to the edge of the black vinyl
plus notch as shown. |
Fold the roof hatch down evenly as shown. |
Set the decals onto the painted hatch with the fold
aligned to the roof. |
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Center the windshield front and the roof hatch rear
to the cowl. |
Secure with a piece of masking tape at the front of
the windshield. |
Fold the decal forward at the tape. |
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Peel off the decal's backing paper. |
Fold the decal rearward, sliding your finger along
the center rearward avoiding trapped air bubbles. Press the side windows
from front to rear. |
Slowly remove the backing paper to expose the decal. |
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